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PU Roller Recoating Services PU Wheel (Polyurethane) Refurbishment in Borneo – Sabah, Sarawak & Brunei

By RUBASIA RUBBERTECH INDUSTRIES

The Largest PU Roller Supplier in Malaysia The Highest Quality of PU Products

 About Our PU Roller Recoating Expertise

RUBASIA RUBBERTECH INDUSTRIES is Malaysia’s largest polyurethane (PU) roller and wheel supplier, delivering high-quality PU recoating and refurbishment services to industries throughout Borneo — Sabah, Sarawak, and Brunei.

Our PU Roller Recoating Service is a cost-effective, precision-engineered process that restores worn, damaged, or aged rollers to their original operating condition. Instead of replacing the entire roller assembly, we strip off the old polyurethane, prepare the core, and apply a brand-new PU elastomer coating — ensuring performance equal to or better than a new roller.

We use only the highest quality polyurethane compounds with superior bonding strength, abrasion resistance, and load-bearing capacity, making RUBASIA the most trusted name for PU roller recoating in Malaysia and Borneo.

� Step-by-Step PU Roller Recoating Process

Our in-house engineering and recoating facility follows a strict, multi-stage process to guarantee precision, performance, and durability in every roller.

1� � Initial Inspection & Assessment

Every roller undergoes a detailed visual and dimensional inspection to identify:

• Surface wear, cracks, or pitting
• Core material condition (steel, aluminum, stainless, or composite)
• Old bonding failure points
• Concentricity and balance accuracy

If the metal core is structurally sound, recoating is recommended. Severely damaged cores can also be repaired or replaced in-house.

2� � Stripping the Old Polyurethane Layer

The worn polyurethane layer is mechanically stripped or chemically dissolved from the roller surface.
This ensures the core metal is fully exposed and free from contaminants, adhesives, or residual polymers.

This stage is crucial — improper stripping can affect new coating adhesion and final roller performance.

3� � Core Surface Preparation

The roller core is cleaned, degreased, and sandblasted to create a rough bonding surface.
This step enhances mechanical grip and ensures maximum adhesion between the core and the new polyurethane.
RUBASIA also applies a proprietary primer and bonding agent, specially formulated to achieve permanent bonding under extreme industrial conditions.

4� � Polyurethane Casting or Molding

A new layer of premium-grade polyurethane elastomer is applied using either:

• Centrifugal casting,
• Compression molding, or
• Rotational casting (depending on roller type and diameter).

Our PU materials can be customized between Shore A 60 – Shore A 95 hardness, with optional anti-static, oil-resistant, or high-temperature grades for specific industry needs.

5� � Heat Curing Process

After casting, the roller is oven-cured at controlled temperature and humidity to achieve:

• Full polymer cross-linking
• Optimum hardness and elasticity
• Long-term chemical and abrasion resistance

This stage ensures the PU layer becomes chemically bonded and dimensionally stable, maintaining its properties even in high-load, high-speed applications.

6� � Precision Machining & Grinding

Once cured, each roller is machined on precision lathes or CNC grinders to achieve:

• Perfect diameter tolerance
• True concentricity
• Uniform surface finish

Depending on application, the roller can be smooth, grooved, or patterned (for grip, friction control, or material feeding).

7� � Final Quality Inspection

Every finished roller is inspected for:

• Hardness verification (Shore A durometer testing)
• Diameter and length tolerance checks
• Surface finish inspection (Ra roughness measurement)
• Dynamic balancing and rotational accuracy

Only rollers that pass RUBASIA’s strict QC standards are delivered to customers.

�� Advantages of PU Roller Recoating

 Cost-Saving Solution – Recoating costs 40–60% less than buying a new roller.
 Extended Roller Life – Refurbished rollers often exceed the lifespan of OEM parts.
 Custom Engineering – Recoat to new hardness, color, or finish based on evolving needs.
 Eco-Friendly – Reduces waste and material usage by reusing the existing core.
 Fast Turnaround – Rapid recoating minimizes downtime for your production line.
 Proven Performance – PU rollers maintain high grip, low wear, and consistent output quality.

 Industries That Rely on Our Recoating Services

RUBASIA’s PU roller recoating services are widely used across:

• Printing & Packaging (ink, lamination, tension rollers)
• Textile Manufacturing (winding, spreading, pressing rollers)
• Conveyor & Logistics Systems (drive rollers, idler rollers, belt supports)
• Wood & Timber Processing (feeding, press, and traction rollers)
• Food & Beverage Processing (FDA-grade PU rollers)
• Automotive Assembly Lines
• Furniture & Panel Manufacturing
• OEM Equipment Builders
• Industrial Maintenance Contractors

 Local Coverage Across Borneo (Sabah, Sarawak, and Brunei)

We proudly serve every major and small town across Borneo, providing pickup, recoating, and delivery servicesfor all types of PU rollers and wheels.

Sabah

Kota Kinabalu Sandakan Tawau Lahad Datu Keningau Ranau Kudat Papar Tuaran Beaufort Sipitang Tenom Semporna Kota Belud Kota Marudu Putatan Penampang Tambunan Kunak Nabawan Pitas Beluran Bongawan Membakut Kuala Penyu Telupid Tongod

Sarawak

Kuching Miri Sibu Bintulu Limbang Sarikei Sri Aman Kapit Betong Mukah Serian Marudi Bau Lawas Lundu Simunjan Samarahan Dalat Kabong Pusa Belaga Sebuyau Lubok Antu Julau Kanowit Song Tatau Niah Siburan

Brunei

Bandar Seri Begawan Kuala Belait Seria Tutong Bangar Jerudong Lumut Gadong Kiulap Sengkurong Muara Berakas Menglait Kilanas

RUBASIA offers door-to-door collection for roller recoating and nationwide delivery of new PU wheels and rollers, ensuring quick service throughout Sabah, Sarawak, and Brunei.

�� Technical Highlights

 Contact RUBASIA RUBBERTECH INDUSTRIES

For professional PU Roller Recoating Services or new PU Wheel manufacturing in Borneo (Sabah, Sarawak, Brunei), contact:
RUBASIA RUBBERTECH INDUSTRIES – The Largest PU Roller Supplier in Malaysia, delivering The Highest Quality PU Products.

Coverage: All industrial areas across Sabah, Sarawak, and Brunei